Products Overview
Innovative drugs require innovative systems – Pharma Integration is constantly striving to provide Pharmaceutical Companies with fill-finishing systems as innovative as their medicines.
Our portfolio consists of highly innovative standardised robotic solutions. Each system is suitable for handling any type of injectable drug packaging. Discover our solutions based on the required application:
Azzurra 2 Isolated
Flexible R&D module for small-scale manufacturing, clinical trials and personalised medicine, connectable to a freeze-dryer
Azzurra 4 Isolated
Flexible system for larger-scale production, connectable to a freeze-dryer
our system, your solution
Flexible
Vials, syringes and cartridges with any kind of closure, RTU & bulk,
liquid & lyo, suitable for treatment of high potency products
Robotic
Fully robotised system with smooth handling of objects by 6-axes Pharma Robots, with the possibility of correcting operations
(e.g., low filling volume, missing stopper or caps)
Gloveless
Complete elimination of human physical intervention in the whole process
«Plug & Play»
All on board: electric cabinet, H₂O₂ generator, catalizer
Modular
All components integrated in the same basic module
Monoblock
Easy shipping, fast installation, fast start-up
Compact
Modules up to 50% smaller than standard: easier to ship, less classified space required, shorter decontamination time
Clean
No moving parts (no conveyor belts, no starwheels, etc.)
Precise
High accuracy achieved thanks to static needles
(volume range >1 ml: +/-0.5% accuracy)
100% IPC
Re-filling function, filling start function (first vial good) & last drop filling function
Fast changeover
10’ format change, 30’ container change
Fast decontamination cycle
< 60 minutes
Short downtime between batches
4h
Remote control
3D printed format parts & components
Pucks, nest matrices and grippers can be printed in a short time in case of need for new format parts and components, even directly on site by sending a file to a local 3D printer, with the possibility of remote configuration
Trackability
A passport is generated for each processed container, tracking process events;
the data is then transferred to the next production steps
Big data analytics
The robotised process allows to generate and collect large amounts of data; by processing the data with deep learning algorithms, it is possible to carry out predictive maintenance in addition to the usual preventive maintenance